Tag: Seamless Carbon Steel Pipes

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Everything You Need to Know About Seamless Pipes

By adminJan 10,2023

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When it comes to seamless pipes or tubes, they are considered one of the most commonly employed products in numerous different industries. In general, seamless tubes are utilized for transporting liquid and fluid from point A to point B. Learning about seamless tubes and pipes’ functions can be vital as it allows us to comprehend how various industries put these to use.

Before being introduced to the many uses of a seamless pipe, it’s first and foremost important to understand what exactly the material looks like. Based on the product’s name, a seamless pipe is a continuous hollow pipe made of carbon or stainless steel.

What is a Seamless Pipe?

 
A seamless pipe or tube is hollow in nature. The tube is also continuous and is created out of either stainless steel or carbon. The primary purpose of these seamless pipes is to transport liquids and fluids, as discussed earlier. These seamless tubes are created without gaps or serrations to ensure that the transfer of liquids occurs. The lack of gaps ensures the fluid flows freely and is not potentially contaminated by external factors. Another purpose of a seamless pipe is to remove any chance of accidental overflow or random sillage. This is why industries such as the shipbuilding, boiler and petrochemical industries rely heavily on seamless tubes.

Industries That Rely On Seamless Pipes

 

Petrochemical

 
The petrochemical industry is vast, and we can see that it has branched into several different industries, such as gas and oil. The industry processes a wide array of products, including adhesives, pharmaceuticals, rubber and more which are employed in several areas, including medical and food.

Since seamless pipes can withstand high levels of pressure, it has been a great tool in the hands of the petrochemical industry. It is mostly due to the exchange process involving a complex process of heat exchange.

Shipbuilding

 
If you want a ship to operate smoothly, it is critical to have efficient piping to ensure smooth operation. Many people might be unaware, but through seamless pipes, the ship’s control system can function as intended. These metal products transfer liquid from one area to another efficiently. Structuring a seamless pope prevents potential problems such as blasted pipelines that can cause substantial damage.

Boiler

 
If you do not know what a boiler is, it is an enclosed container where vapour and steam are created. This is then transformed into nuclear, fuel and electrical energy. Due to the intense pressure and temperature revolving around this process, high-quality and thicker versions of seamless tubes are used throughout the process. Due to their seamless nature, seamless pipes prevent issues such as pipeline explosions and more.

Different Types Of Seamless Pipes

 
Seamless pipes come in several shapes and sizes and depend heavily on the metal alloy. Seamless tubes are created out of two distinct materials.

  • Carbon
  • Stainless Steel

 

Carbon

 
Carbon is the primary alloying material in both carbon and stainless steel pipes. It is because carbon is much more long-lasting, durable, and malleable. Seamless pipes created out of carbon also promote efficient distributions of heat.

Stainless Steel

 
Like carbon, stainless steel is also one of the most versatile materials. It is highly corrosion-resistant, durable and long-lasting. This is the reason why several companies prefer these seamless pipes.

What Are The Advantages Of Seamless Pipes?

 
Seamless pipes are employed in chemical and mechanical processes but also have commercial uses. It is mostly because of its ability to withstand pressure and maintain its shape. Here are some of the reasons why seamless pipes are preferred throughout.

Material

 
Seamless pipes are extremely strong when it comes to material. If we compare it to welded pipes, they can withstand more harsh circumstances. Because seamless pipes lack welded gaps, seamless pipes are not susceptible to pipe failures and leaks.

Shape

 
The uniform, circular cross-section available in all seamless pipes makes it more advantageous if we compare it to welded pipes. The uniform shape also comes in handy for installing fittings or further piping needs.

Pressure Tolerance

 
In seamless pipes, welding quality plays does not play an important role and is not required to calculate the pressure rating. Seamless pipes eliminate the weakest point: the gaps created due to the welding process. This allows these seamless pipes to withstand high-pressure levels and create a safer manufacturing unit.

Where to Find Premium Quality Seamless Pipe Manufacturers?

 
Anand Seamless Ltd is India’s best seamless pipe manufacturer and exporter of pipes. We have experience in seamless tubes, heat exchanging tubes, fin tubes, and U-bend heating tubes. Our expert engineers follow the cold-drawn process to create seamless pipes and tubes and provide them with a well-defined finishing touch.

Our installers guarantee your seamless carbon steel pipes are shipped safely without any damage done to the product. Our engineers make thorough quality checks to maintain the quality of the tubes. For more information on our seamless tubes and services, contact us today at +91-9099996854 or mail us at inquiry@anandseamless.com.

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Seamless Carbon Steel Pipes Vs Welded Pipes

By adminNov 9,2022

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There are a lot of myths and truths surrounding the integrity and strength of seamless and welded pipes. It may get highly confusing for a buyer to choose the ideal tube for their project. Before you set out to purchase pipes, we suggest you read this article to gain clarity on pipes. It is best to learn about the properties of seamless pipes and welded pipes to understand which pipe will suit your project best. Here is a list of properties that define welded and seamless pipes. Go through the points carefully to ensure you are making an informed decision.

All you Need to Know About Welded and Seamless Pipes

 

Primary Differences Between Welded and Seamless Pipes

 

  • Ideally, welded pipes are considered comparatively weaker because they have a welded seam. Seamless pipes, on the other hand, lack this structural flaw and are deemed more reliable.
  • It may be true that welded pipes include a seam that makes them subjectively weaker. However, manufacturing standards and quality assurance regimens have improved to the extent that welded pipes can now perform work as needed (if their tolerance is not increased).
  • While the advantage mentioned above is clear, a specialty of seamless carbon steel pipe is that the rolling and expanding process produces a smooth wall thickness when compared to the thickness of steel sheets meant for welding.
  • The industrial expectations that govern the production and specification of welded and seamless carbon steel pipe still reflect traditional perceptions. For example, for high-pressure and high-temperature applications in the oil and gas industry, pharma industries or power generation, seamless piping is needed. Welded pipes (which are comparatively cheaper to manufacture and are widely available) are suggested in almost all industries as long as variables like pressure, temperature, and other factors do not exceed the figures mentioned in the applicable standard.
  • When it comes to structural uniqueness, there’s no specific difference in the performance between welded pipes and seamless carbon steel pipes. While the two pipes are suggested almost interchangeably, you can go for the long-lasting nature of seamless carbon steel pipes.

 

Manufacturing Difference Between Welded Pipes and Carbon Steel Pipes

 

Seamless Pipes

 
Seamless piping starts as a solid cylindrical chunk of steel known as a billet. While burning hot in heating chambers, billets are pierced in the center using a mandrel. The second step consists of rolling and expanding the hollow billet. The billet is accurately rolled and expanded until it represents the diameter, length, and wall thickness as ordered by the customer. The accuracy with seamless carbon steel pipes is comparatively better as there are no welds to disrupt the measurements.

A few seamless pipes harden while they are manufactured. Therefore, heat treatment post-manufacturing is not necessary. Other pipes require extensive heat treatment to set. If you want to know more about the intricacies of the particular seamless pipe you are considering, ask your dealer whether the pipes will require heat treatment.

Welded Pipes

 
Welded pipes begin as a long, super-coiled length of steel known as a skelp. The skelp is cut into several pieces of measured length, resulting in a flat sheet. The breadth of the sheet’s shorter ends becomes the tube’s outside circumference. This value is used to calculate the final outer diameter of the pipe.

The square-shaped sheets are passed through a rolling machine that curls the longer sides and pushes them into one another, forming a cylinder. During the ERW method, a high-frequency current is passed through the edges, causing the metal to melt and fuse together.

One benefit of using an ERW pipe is that no fusion of metals takes place, and the welded seam is not seen or felt.

Where to Find Reliable Seamless Pipes in Town?

 
Anand Seamless Ltd is a leading seamless pipe manufacturer and exporter of pipes in India. We have expertise in seamless tubes, heat exchanging tubes, fin tubes, and U-bend heating tubes. Our highly skilled engineers follow the cold-drawn process to curate the seamless pipes and give them a well-defined finishing touch.

Our installers ensure your seamless carbon steel pipes are shipped safely without any damage done to the product. Our engineers make thorough run-throughs and quality checks to ensure the quality of the tubes. For more information on our seamless tubes and services, contact us today at +91-9099996854 or mail us at inquiry@anandseamless.com. We are happy to help you!

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