Heat exchangers are used in a number of industries to strike a perfect balance of temperature between the hot and the cold fluids. It is used as such that the temperature of one fluid can balance off the temperature of another, making your plant use less energy and time. But what if there are heat exchanger tubes break-downs, that could have been avoided?
Reasons Why Maintaining a Heat Exchanger is Necessary
Being the leading heat exchanger manufacturer in India, let us inform you one thing. No matter the size of the plant or the heat exchanger, it will need to have proper maintenance and upkeep. Want to know why? Below, we have mentioned three crucial reasons that make it absolutely necessary for the heat exchangers to have proper and regular upkeep.
1. Contaminants in the Heat Exchanger can reduce its efficiency
Maintaining a heat exchanger can prolong its durability and reduce the cost as it decreases the chances of replacement. No matter if they are old or new, every heat transfer systems that utilize coolant fluids and water, will by default accumulate many oily contaminants or mineral scales, while it is operating. Even the slightest buildup of these contaminants can cause drastic fall or reduction in the efficiency of the heat exchangers.
2. Thermal conductivity can be at risk with build-up materials on both the ends
The performance of every heat exchanger is based on its shape and design. To ensure that the performance matches the design, you need to remove the fouling as it develops. Heat exchangers are used for transferring heat in motion. The rate at which the transfer takes place is known as the rate of heat transfer. Generally, these exchangers use the method of conductivity to transfer the heat and the build-up material can cause problems for thermal conductivity to do its job.
These contaminants can be removed with the help of cleaning processes and tools such as scrapers, high-pressure water jet, chemicals or brushes.
3. Cleaning can help you have a better oil viscosity
This is especially for the shells of the heat exchangers. The inside of the shell can develop lacquer, varnish, oil sludge, algae and other foreign particles in the form of contaminants. These contaminants can make you lose about 15 to 30 per cent of the heat transfer, due to their build up.
Shell replacement is costly but if you clean it then you can achieve about 98% of your original performance for heat transfer. This can also help you control the oil viscosity as it becomes more competent towards controlling the temperature of heat.
Want Easy Solutions?
Damaged heat exchangers can pose as a great threat, some even worry of it being fatal. Thus always consult a professional when you witness a build-up of contaminants or any decrease in efficiency or performance of these exchangers. You need to get in touch with the technicians of the leading heat exchanger manufacturers in India, Anand Seamless. We not only provide a better quality of products but also superior services in terms of maintenance. Call us at +919099996854 or drop us a mail on firstname.lastname@example.org to book an appointment with us. Get in touch today!
You might also be interested in the following articles regarding heat exchanger tubes:
What Are Finned Tubes and Their Uses?
Finned tubes are usually used in heat exchangers.
What Are Boiler Tubes and How Are They Made?
Boiler tubes are seamless tubes and are made of ei
Welded Tubes Vs. Seamless Tubes – What’s the Difference?
Seamless Tubes A seamless tube, also known
What are Hydraulic Seamless Tubes?
A seamless tube, also known as seamless pipe, is a
A Complete Guide Understanding the Heat Exchanger Tubes
The technology used in heat exchanger tubes is ver