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Applications of Mechanical Tubes in Different Industries

By adminJul 5,2023

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In today’s rapidly evolving industrial landscape, mechanical tubes, including seamless tubes and pipes, have emerged as indispensable components, offering versatile solutions across a wide range of sectors. As a leading manufacturer of mechanical tubes, we recognise the immense value these products bring to diverse industries. In this article, we will delve into the transformative applications of the tubes and explore how they are revolutionising different industries.

Applications of Mechanical Tubes in Different Industries

Automotive Industry

In the automotive industry, mechanical tubes play a crucial role in manufacturing processes and the overall performance of vehicles. Let’s delve into some of their specific applications in this sector:

Exhaust Systems

Mechanical tubes are extensively utilised in the construction of exhaust systems. These tubes, made of corrosion-resistant metals, effectively channel exhaust gases away from the engine. The seamless construction of these tubes ensures minimal turbulence and maximum flow efficiency, contributing to enhanced engine performance and reduced noise levels.

Chassis and Suspension Components

The tubes are vital in the development of chassis and suspension components. They provide structural integrity, rigidity, and support to the vehicle’s frame, ensuring passenger safety and comfort. By incorporating them in components like roll bars, control arms, and torsion bars, automotive manufacturers can enhance the overall handling and stability of the vehicle.

Fuel Delivery Systems

Mechanical tubes are integral to fuel delivery systems in automobiles. These tubes, often manufactured with high precision and dimensional accuracy, facilitate the efficient transportation of fuel from the tank to the engine. Their corrosion resistance properties ensure the safe handling of different types of fuels, contributing to reliable fuel delivery and optimal engine performance.

Oil and Gas Industry

In the oil and gas industry, mechanical tubes are essential for exploration, drilling, production, and transportation operations. Let’s explore their diverse applications in this sector:

Drilling Operations

Mechanical tubes, particularly seamless pipes, play a vital role in drilling operations. They are used as drill strings, collars, and pipes, withstanding high pressures and extreme temperatures deep within the earth’s surface. The strength and durability of these tubes enable efficient drilling processes, ensuring the extraction of oil and gas resources from underground reserves.

Production and Transportation

The tubes are indispensable in the production and transportation of oil and gas. They form the backbone of pipelines that transport these valuable resources from extraction sites to processing facilities and distribution networks. Seamless tubes, known for their smooth interior surface, facilitate the seamless flow of oil and gas, minimising friction losses and maintaining pipeline integrity.

Offshore Platforms and Subsea Pipelines

In offshore drilling operations, mechanical tubes are crucial for constructing platforms and subsea pipelines. These tubes must withstand harsh environmental conditions, including corrosive seawater and strong currents. They fabricate risers, flowlines, and umbilicals, connecting offshore wells to onshore processing facilities. Their corrosion resistance and strength ensure the safe and efficient extraction and transportation of oil and gas from offshore reserves.

Power Generation

In power generation, mechanical tubes play a vital role in various applications. Let’s explore some of these applications:

Boilers and Heat Exchangers

The tubes are extensively used in boilers and heat exchangers, integral components of power plants. These tubes facilitate the transfer of heat from fuel combustion to water or other fluids, generating steam or hot water for electricity generation. Their seamless construction ensures efficient heat transfer and resistance to high temperatures and pressures, contributing to power generation systems’ overall efficiency and reliability.

Steam and Gas Turbines

Mechanical tubes are crucial in steam and gas turbines, which are key components in power plants. These tubes form the intricate piping system network that transports steam or gases to and from the turbines. They provide a pathway for working fluid flow, ensuring optimal turbine performance and energy conversion. The durability and dimensional accuracy of mechanical tubes enables the seamless operation of steam and gas turbines, contributing to electricity generation.

Nuclear Power Generation

The tubes also play a significant role in nuclear power generation. Nuclear reactors use them in heat exchangers, condensers, and steam generators. They are designed to withstand the demanding conditions of nuclear reactors, including high temperatures and corrosive environments. These tubes used in nuclear applications are manufactured with stringent quality standards and undergo rigorous testing to ensure the safe and reliable operation of nuclear power plants.

Construction and Infrastructure

In the construction and infrastructure sector, mechanical tubes find wide-ranging applications including:

Structural Components

The tubes are utilised in the construction of various structural components, such as columns and beams. These tubes provide buildings and structures strength, stability, and load-bearing capacity. Their versatility allows for the creation of complex and innovative architectural designs, ensuring structural integrity and safety.

Bridges, Tunnels, and High-Rise Buildings

Mechanical tubes are crucial in constructing bridges, tunnels, and high-rise buildings. They are used as piling tubes for deep foundations, ensuring the stability and load-bearing capacity of these structures. Additionally, they are employed to fabricate bridge components, such as support structures and railings. In high-rise buildings, these tubes serve as key elements in constructing the building’s frame, offering strength and stability.

Plumbing and HVAC Systems

The tubes play a crucial role in plumbing and HVAC (Heating, Ventilation, and Air Conditioning) systems. They are used for water supply and drainage systems, ensuring the efficient and reliable distribution of water throughout buildings. In HVAC systems, these tubes form the ductwork, carrying heated or cooled air to different parts of a building. They are designed to withstand the pressure and temperature requirements of plumbing and HVAC systems, contributing to the overall functionality and comfort of buildings.

Aerospace and Defense

Mechanical tubes play a significant role in the aerospace and defence industries, where precision, reliability, and performance are of utmost importance. Let’s explore some of the key applications in these sectors:

Aircraft Structures and Components

Mechanical tubes are extensively used in the construction of aircraft structures and components. They are employed in manufacturing fuselage frames, wing spars, and landing gear systems. These tubes offer high strength-to-weight ratios, ensuring the structural integrity and durability of the aircraft. Additionally, the seamless construction of these tubes minimises the risk of fatigue failure, making them ideal for demanding aerospace applications.

Rocket Engines and Propulsion Systems

The tubes are critical in the development of rocket engines and propulsion systems. They are used to fabricate rocket motor casings, fuel lines, and cooling systems. The exceptional strength and resistance to high temperatures of these tubes enable them to withstand the extreme conditions of rocket propulsion. The seamless design ensures efficient fuel flow and minimises the risk of leaks or failures during space exploration missions.

Defence Equipment and Military Vehicles

Mechanical tubes find extensive use in defence equipment and military vehicles. They are employed in the manufacturing of artillery barrels, gun mounts, and armoured vehicle structures. These tubes offer excellent ballistic resistance, ensuring the protection of military personnel and equipment. Additionally, these tubes are used in hydraulic and pneumatic systems of military vehicles, contributing to their functionality and reliability in various operational environments.

Manufacturing and Machinery

Mechanical tubes have diverse applications in the manufacturing and machinery sectors, which include:

Manufacturing Processes

The tubes play a crucial role in various manufacturing processes across industries. They are used as mandrels for shaping and forming components with intricate geometries. The seamless design of these tubes ensures smooth and precise manufacturing operations. Additionally, mechanical tubes are used in metal fabrication processes, such as bending, rolling, and welding, to create custom-made components for different applications.

Machinery Components

The tubes are employed in the manufacturing of machinery components, such as shafts and cylinders. These tubes offer high torsional strength and dimensional accuracy, making them suitable for transmitting power and motion in machinery systems. Whether in industrial equipment, construction machinery, or agricultural machinery, mechanical tubes contribute to the efficient operation and longevity of these systems.

Material Handling and Conveying Systems

The tubes are vital in material handling and conveying systems used in manufacturing facilities. They are utilised in the construction of conveyor belts, rollers, and material handling equipment. The seamless tubes in these systems ensure smooth and efficient movement of materials, contributing to streamlined manufacturing processes and improved productivity.

Get Supreme Quality Mechanical Tubes at Competitive Prices!

When it comes to mechanical tubes, quality and reliability are paramount. That’s why we are proud to offer you supreme quality mechanical tubes that meet the highest industry standards. Our seamless tubes and pipes are meticulously manufactured using advanced techniques and premium materials, ensuring exceptional strength, durability, and performance.

But that’s not all. We understand that cost-effectiveness is equally important to your business. That’s why we offer competitive prices without compromising on the quality of our products. With us, you can get the best of both worlds – top-notch mechanical tubes at prices that won’t break the bank.

Experience the difference with our products that deliver outstanding performance and longevity. Contact us today at +91-9099996851 or +91-9099996853 to discuss your requirements and get a free quote. Alternatively, you can send us an inquiry at inquiry@anandseamless.com. Our dedicated team is ready to assist you and provide solutions that meet your specifications.

Upgrade your operations with our supreme quality mechanical tubes at competitive prices now!

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Cold Drawn vs. Hot Rolled vs. Cold Rolled Seamless Tubes: Which One to Choose?

By adminMay 2,2023

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Seamless tubes are widely used in various industries such as automotive, oil and gas, power generation, and construction due to their exceptional properties, such as high strength, durability, and resistance to corrosion. However, the manufacturing process of seamless tubes can vary, and each process can produce tubes with different properties and characteristics.

This article explores the differences between hot-rolled, cold-rolled, and cold-drawn tubes, their properties, advantages, and disadvantages, and which one to choose based on your specific needs.

Cold Drawn vs. Hot Rolled vs. Cold Rolled Seamless Tubes

Hot-Rolled Seamless Tubes

 
These are manufactured using a hot-rolling process, where the tubes are heated above their recrystallization temperature and rolled to the desired size and thickness. Hot-rolled seamless tubes are primarily made from carbon steel and alloy steel.

Properties

 

  • High dimensional accuracy: Hot rolling process produces tubes with uniform dimensions and thickness.
  • Superior surface finish: The surface finish is smooth and has fewer defects.
  • Excellent mechanical properties: Hot rolled tubes have high strength, durability, and toughness.
  • Greater strength and durability: The manufacturing process of the tubes results in a denser and stronger metal structure.
  • Uniformity in shape and size: The hot rolling process produces tubes that are consistent in shape and size.

 

Different Uses

 

  • Structural applications: Hot-rolled seamless tubes are used in structural applications, such as construction and building.
  • Industrial machinery and equipment: These tubes are used in manufacturing equipment, such as cranes, conveyors, and processing machinery.
  • Oil and gas pipelines: They are used in the construction of pipelines for transporting oil and gas.
  • Heat exchanger tubes: They are applicable in the fabrication of heat exchangers, which play a vital role in cooling or heating fluids by transferring heat between them.
  • Automotive industry: They are used in the production of automotive parts, such as axles, drive shafts, and suspension components.

 

Advantages

 

  • Cost-effective manufacturing process: Hot rolling is a cost-effective method of producing seamless tubes.
  • High production rate: Hot rolling produces tubes at a high production rate.
  • Superior mechanical properties: The tubes have high strength, durability, and toughness.
  • Consistency in shape and size: The hot rolling process ensures consistency in the shape and size of the tubes.

 

Disadvantages

 

  • Limited design flexibility: The hot-rolling process limits the ability to produce tubes with complex shapes and designs.
  • Limited control over internal and external surface quality: The surface quality of hot-rolled tubes is not as smooth as that of cold-drawn and cold-rolled tubes.
  • High temperatures: During the manufacturing process can result in the formation of scale and surface defects.

 

Cold-Rolled Seamless Tubes

 
These are produced by cold drawing a hollow cylindrical steel bar through a die, reducing the tube’s diameter and thickness. The process involves annealing the steel at a lower temperature, which improves its mechanical properties.

Properties

 

  • Excellent dimensional accuracy: The cold-rolling process produces tubes with tight dimensional tolerances.
  • Higher surface finish quality: The surface finish of cold-rolled seamless tubes is smoother than that of hot-rolled counterparts.
  • Better internal and external surface quality: The tubes have fewer surface defects and smoother internal surfaces.
  • Superior mechanical properties: They have higher strength, toughness, and ductility.
  • Enhanced formability and ductility: The cold rolling process improves the formability and ductility of the steel.

 

Different Uses

 

  • Aerospace industry: These tubes are used in the production of aircraft parts, such as hydraulic lines and fuel lines.
  • Hydraulic systems: Cold-rolled seamless tubes are used in the construction of hydraulic systems.
  • Power generation equipment: These tubes are used in the construction of power generation equipment, such as boilers and heat exchangers.
  • Automotive industry: They are used in the production of automotive parts, such as steering columns and drive shafts.
  • Heat exchanger tubes: They are used in the construction of heat exchangers for cooling or heating fluids.

 

Advantages

 

  • Superior dimensional accuracy: Cold rolled tubes have tight dimensional tolerances, making them suitable for applications that require high precision.
  • Better surface quality: The tubes have a smoother surface finish than their hot-rolled counterparts.
  • Improved mechanical properties: Cold rolling process improves the strength, toughness, and ductility of the steel.
  • Enhanced formability and ductility: They have better formability and ductility than hot-rolled ones.

 

Disadvantages

 

  • Higher manufacturing costs: Cold rolling is a more expensive manufacturing process than hot rolling.
  • Longer lead times: The manufacturing process of cold-rolled seamless tubes takes longer than hot-rolled counterparts.
  • Limited production volume: The cold rolling process is not suitable for large-volume production.

 

Cold Drawn Seamless Tubes

 
These are metal tubes made from a solid cylindrical metal bar pulled through a die to create a seamless and smooth surface. The process is carried out at room temperature, which results in increased strength and dimensional accuracy.

Properties:

 

  • Excellent dimensional accuracy: The cold drawing process produces tubes with tight dimensional tolerances.
  • Superior surface finish quality: Cold-drawn tubes have the smoothest surface finish among all seamless tubes.
  • Better internal and external surface quality: The tubes have fewer surface defects and smoother internal surfaces.
  • Superior mechanical properties: They have the highest strength, toughness, and ductility among all other counterparts.
  • Enhanced formability and ductility: The cold drawing process improves the formability and ductility of the steel.

 

Different Uses:

 

  • Precision engineering applications: These tubes are used in precision engineering applications, such as machine parts and instrumentation.
  • Hydraulic systems: Cold-drawn tubes are used in the construction of hydraulic systems.
  • Oil and gas industry: These tubes are used in the production of oil and gas drilling equipment, such as drill bits and pumps.
  • Automotive industry: They are used in the production of high-performance automotive parts, such as racing car parts and engine components.
  • Heat exchanger tubes: They are applicable in manufacturing heat exchangers that facilitate heat transfer between fluids.

 

Advantages:

 

  • Superior dimensional accuracy: The seamless tubes have tight dimensional tolerances, making them suitable for applications that require high precision.
  • Better surface quality: The tubes have the smoothest surface finish among all other variations.
  • Improved mechanical properties: They have the highest strength, toughness, and ductility.
  • Enhanced formability and ductility: They have better formability and ductility than hot-rolled and cold-rolled versions.

 

Disadvantages:

 

  • Higher manufacturing costs: Cold drawing is the most expensive manufacturing process among all seamless tubes.
  • Longer lead times: The manufacturing process of cold-drawn tubes takes longer than hot-rolled and cold-rolled tubes.
  • Limited production volume: The cold drawing process is not suitable for large-volume production.

 

Comparison Chart: Cold Drawn vs. Hot Rolled vs. Cold Rolled Seamless Tubes

 

Product Cold Drawn Tubes Hot Rolled Tubes Cold Rolled Tubes
Production Process Cold drawn process Hot rolling process Cold rolling process
Surface Finish Smooth and bright Slightly rough Slightly rough
Dimensional Accuracy High Moderate to low High
Mechanical Properties High High Moderate
Cost High Moderate High
Production Volume Low High High
Applications High-performance applications such as aerospace, automotive, and machinery General-purpose applications such as construction, infrastructure, and transportation Applications where dimensional accuracy and surface finish are critical, such as bearings, cylinders, and hydraulic systems

It is important to note that the properties and applications of seamless tubes may vary based on the specific material and manufacturing process. It is crucial to consult with a trusted seamless pipes and tubes supplier for exact specifications.

Which Seamless Tubes Should You Choose?

 
There is no one-size-fits-all solution when choosing the right seamless tube for your application. Each type of tube has its own unique properties, advantages, and disadvantages. It is essential to consider factors such as mechanical properties, dimensional accuracy, surface finish, and production volume before making a decision.

Consulting with a trusted and experienced seamless tubes and pipes supplier can help you choose the right product for your application. By understanding the properties and applications of hot-rolled, cold-rolled, and cold-drawn tubes, you can make an informed decision and ensure the optimal performance of your equipment.

Order Now for Top-Quality Seamless Pipes from Anand Seamless Ltd

 
If you are in need of high-quality seamless pipes or tubes for your application, look no further than Anand Seamless Ltd. We are a trusted manufacturer and supplier of a wide range of products, including carbon steel seamless tubes, alloy steel seamless tubes, and heat exchanger tubes. With a commitment to quality and customer satisfaction, we use state-of-the-art manufacturing technology and equipment to produce products that meet the highest industry standards.

We understand the importance of timely delivery and competitive pricing. Thus, we strive to provide our customers with a hassle-free experience, from ordering to delivery. Our team of experienced professionals is dedicated to providing personalized support and technical guidance to ensure you get the right seamless pipes or tubes for your application.

Contact Anand Seamless Ltd today, explore a broad range of the best quality products, and experience our exceptional customer service.

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Let’s Understand Heat Exchanger Tubes and Their Use

By adminJun 21,2022

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Heat Exchanger Tubes are Seamless pipes that are made to conduct heat. To cool or heat a liquid, it must pass through the heat exchanger tube. The tube permits the heat from one fluid (gas or liquid) to pass through another fluid without the two fluids coming in direct contact. For example, a heating furnace burns natural gas that is moved across the water through pipes. If the water and the gas come in direct contact, the heat exchange process will collapse, and the water will fail to warm up. Even though most heat exchanger tubes have the same use, there are a variety of seamless pipes used for different applications.

Heat exchanger tubes have been in use for several years and are known to smoothly transfer heat from gases/liquids. Heat exchanger tubes find their application in several places like Fertilizer plants, Petroleum Refineries, Petrochemical Process plants, power Industry, etc.

To understand the function of seamless pipes/tubes better, let us partake in learning about the range of heat exchangers and their common usage in industries. Let us have a look at the three common types of heat exchangers and their uses below:

Heat Exchanger Tubes with A Double Tubing System

 
The double tube heat exchanging system uses a tube-within-a-tube pattern to conduct heat. Here you have two pipes where one is fixed inside the other. Coming to the example we gave above, one fluid is made to flow through the inner pipe. At the same time, the second fluid is made to flow around the previous fluid in the outer tube. This category of heat exchanger is common and is the standard and affordable of all tubing systems.

Heat Exchanger Tubes with A Shell and Tube System

 
Shell and tube heat exchangers are perhaps the most versatile heat exchanger tube of all. In a shell and tube heat exchanger tube system, a bundle of tubes are enclosed within a cylindrical shell. The unique design of this tubing system allows for a broad range of temperatures and pressure. You can undoubtedly consider the shell and tube system if you want to cool or warm many liquids or gases. They may be smaller in size when compared to other tubing systems, but a shell and tube heat exchanger can be easily dismantled, making cleaning and repair work easy.

Heating Exchanger Tubes with a Tube Inside Tube System

 
The tube-inside-a-tube system comprises two pipes, each carrying a separate fluid. What’s unique here is that the tubes are coil-up to form an inside and outside pattern. The application for a tube in tube design can get pretty creative. Since the tubes are coiled together, most methods for this type are compact. Considering the complex set-up of the tubes, the tube-inside-a-tube system uses high power. Since it runs at high energy, this heat exchanger tubing system offers higher efficiency.

Typical Applications of the Carbon Steel Seamless Tube

 
You must be wondering where these various heat exchanger tubes are used and are customizable as per need? These seamless tubes find application in Cryogenic Pressure Vessels, Pressure Vessels, High-Pressure Equipment, Boilers, Air Preheater, Air Conditioners, Tube Sheets of Heat Exchangers, Finned Tubes, Air Cooler Tubes, etc. The tubes are also considerably used in Power plants, Refineries, Steel Industries, Chemical Factories, Ship Building, Automobile Industries, Fertilizer Plants etc.

These tubes are highly compatible and can be easily customized as Straight Lengths or U-Bent as the buyer requires.

Where to Find Reliable Heat Exchanger Tubes?

 
Have you been looking for high-functioning heat exchanger tube systems for your industry? Well, you have arrived at the right place as Anand Seamless Ltd. is the leading seamless pipe provider in India. Our Seamless Tubes are crafted and engineered meticulously, following the Cold Drawn Method to offer the perfect dimensional stability and smoothness for best results. Our company also excels in manufacturing and exporting Seamless Tubes and Pipes, Fin Tubes, and U bend Tubes. Our engineers will listen to your requirements carefully and deliver customized solutions for your industry. Contact us today at inquiry@anandseamless.com or call us at tel:+91-9099996851.

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The Guide to Choosing the Right Heat Exchangers & Materials

By adminJun 9,2021

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Heat exchangers are used for a variety of applications in different technological processes. These devices are used to transfer heat between two or more fluids i.e., liquids, vapours, or gases of different temperatures. In order to achieve the optimum potential in operation, it is essential to choose and use the right type of heat exchanger tube and equipment in any given process.

The very first step for optimum output is choosing the right type of heat exchanger. Before you select a heat exchanger tube, you must understand the different types of heat exchangers.

Selecting the right type of exchanger is critical because the wrong cold drawn seamless tubes or material can lead to poor performance, operability issues, and equipment failure.

The following criteria can help you choose the right type of heat exchanger that is best suited for your technical process.

  • The type of any application or technical process to be followed (i.e., liquid or vapor, boiling or condensing)
  • The temperatures while operating pressures i.e., normal & process upset conditions, temperature at startups, shutdown
  • Driving force of temperature. This include the temperature of approach as well as cross and available LMTD
  • Characteristics of fluids when foul
  • Available utilities
  • Plot plan & layout constraints
  • Having convenient accessibility for cleaning & maintenance
  • Future expansions considerations
  • Mechanical considerations such as the material of construction, thermal stress, impingement protection.

The heat exchanger shell-and-tube is the most common exchange which accounts for more than 50% of installed heat exchangers. However, there are many other attractive alternatives in exchangers in terms of cost and energy recovery.

low finned tubes

1) Heat Exchanger Types

 

Shell-and-tube heat exchangers

– Baffle types
– Segmental baffles
– Double segmental baffles
– No-tube-in-window (NTIW) baffles
– Helical baffles
– Rod baffles

Tube Enhancements

– Twisted tubes
– Tubes inserts (twisted tapes, Cal Gavin)
– Low finned tubes

2) Compact Type Heat Exchanger

 

– Plate & frame heat exchanger (gasketed, sem-welded, welded)
– Printed circuits
– Blazed plate & frame
– Plate-in heat exchanger

3) Air-cooled Heat Exchanger

 

Tips for choosing the right heat exchanger for any given application:

  1. Comprehensively analyze the application’s design
  2. Measure the advantages of ambient cooling
  3. Consider consolidating thermal management needs

Criteria for Choosing the Best Material for Heat Exchangers

 
There are so many factors to consider while choosing materials for heat exchangers. One of such crucial materials is the heat exchanger tube. Finding the best tube for your requirement is imperative. You need to make a wise decision as the material helps the operation to be done effectively and efficiently.

Below are some criteria to take a look at before you choose materials for seamless pipes, heat exchanger tubes, finned tubes, hydraulic tubes, or alloy steel Seamless tubes in general.

  1. Temperature Range
  2. Corrosion Resistance
  3. Heat Transfer Characteristics
  4. Thermal efficiency
  5. Cleanability
  6. Durability
  7. Cost & availability

 

Heat exchangers are critical equipment for most industries today. However, many fail to use the correct equipment, the heat exchanger tube being the one. Tubes are the most underrated material but have a dominant impact on efficiency and results. It is evident to choose the notch tubes to notice the drastic impact on efficiency. You can increase the lifespan of tubes by cleaning and maintaining them regularly.

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Seamless Pipes Market Worth 237.11 Billion USD by 2022

By adminJan 30,2019

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The world is ever growing and with that, so is its demands for energy. Due to this, the researchers are in the constant exploration of new resources to fulfil the energy needs of everyone, this hasn’t stopped the already existing oil and natural gasses industry to expand. With the expansion of this industry, there are many researchers who are suggesting that this will drive the bigger growth to the seamless pipes industry.

seamless pipe manufacturers

But why is it so?

 
Seamless pipes are the more preferred pipes when working with plants that involve transferring of chemicals and natural gas. This is due to the fact that the seamless pipes do not have any weld. This enables the pipe to:

  • Transfer the materials without any leaks
  • Run the complete plant without any stress
  • Have little or no big maintenance in the short-run
  • Transfer without contaminating the materials with corrosion as seamless pipes are anti-corrosive
  • Have better strength to weight ratio, enabling it to before heavy duty transfer without any failures

And which type will witness a faster growth in the market?

 
Based on the type of the seamless pipes, you can expect the hot finished seamless pipes to witness the biggest share of the USD 237.11 billion growth, by 2022. This type of seamless pipes has varied application in many industries such as power generation, automotive, infrastructure and construction, and most importantly, oil and gas. Despite its application, these pipes are highly cost-effective and have good machinability. This makes them the most preferred for plants that need great tolerance and high strength.

Which ones are the fast-growing seamless pipes, based on the production process?

Based on the production process, you can expect the Pilger rolling division or the cross-roll piercing to take on being the fastest growing seamless pipes. The method of Pilger rolling or cross-roll piercing is cost-effective which will help the plant operators to bring down the overall cost of manufacturing.

The Asia Pacific region will have the biggest market share!

 
Among all the regions in the world, Asia Pacific is expected to witness the highest growth in the seamless pipes’ market share. In this region, you can presume Japan, Taiwan, India, China, and South Korea to be the key players in contributing to the high demand for seamless pipes. This can be due to the fast industrial development which offers a great opportunity for these pipes to flourish. With this region, you can expect the seamless pipes to fit well with the construction and infrastructure industry where its properties like anti-corrosive, anti-chemical, anti-thermal and high strength can come handy.

With this, you would want a quality seamless pipe to work for you in your development. Do not rely on just anyone and think of getting the seamless pipes from Anand Seamless Ltd. They are amongst the top manufacturers and suppliers of Seamless tubes and pipes, with their pipes being exported in different countries, across the globe.

Why Choose Anand Seamless?

 
Our certain qualities that make us different from others:

  • ISO 9001 certified
  • Quality that matches international standards
  • Timely delivery
  • Worldwide delivery

Get seamless tubes from Anand Seamless Ltd today! Call us at +91-9099996851 to talk to one of our representatives, to know more.

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How Do Seamless Tubes Enhance the Business Production?

By adminDec 22,2018

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With great tensile strength and a solid round shape, you might have noticed these seamless tubes in many manufacturing units. Someone who is a novice to the workings of the manufacturing units may just find these tubes to be ordinary with no unique feature. These people also believe that these tubes are just pipes which are used to carry liquids or gasses from one place to another.

This blog is for them. Below we have mentioned a few ways the seamless pipes can enhance the business production with its unique qualities that definitely makes it different from the other ordinary pipes.

1. Can Withstand Strong Pressure

This is a very strong advantage of seamless pipes. They have a great ability to withstand strong pressure. This makes them far more durable than the welded pipes as they tend to have a weak point, their weld. Since the seamless pipe does not have a welded seam, there are no chances for it to have a breakdown. The whole circumference of the pipe is strong, with no weak points.

This quality makes it more costly than the normal pipes but can effectively enhance the business production. This ability can also help you to pick a thinner, less costly pipe which can allow you to cut down costs effectively.

2. Uniform Shape

Seamless tubes are a perfect round, how? Because there is no weld. Welding can induce stress and heat among other variables that can affect the shape of the pipe. As seamless pipes are free from a weld, they are of the perfect shape. None of the pipes can be as round as the seamless tube.

Seamless steel pipes have a round cross-section that is formed through the alloy’s continuous extrusion. This is a great advantage in installing and fittings.

3. Great Strength Even When Loaded

Seamless tubes are expensive than the normal steel pipes as we have mentioned earlier, but there is a reason for it. These tubes are highly reliable as they have great load bearing ability.

Any empty pipe can bear its load. The real strength is determined when they have to carry the load. Pipes filled with resources or materials not only have to support their own weight but also the weight of these resources and also carry them effectively from one place to another. Over time, the welded pipes can develop leaks and thus let the whole manufacturing unit come to a halt. This is not the case with seamless tubes, thus helping save the costs involved in the following two aspects:

  • Buying a new pipe.
  • The time lost due to failure and the effect of that time lost in the cost of production.

Sometimes, the latter can cost you more than the former. Thus, foresee these failures and select seamless tubes to run your production or manufacturing unit.

The benefits are endless but these three are the crucial ones that make the seamless tubes the most preferred tubes. There are many variants even among these tubes. The business owners or plant managers use alloy steel seamless tube and/or carbon steel seamless tube the most. Let your business have the same solution by getting these tubes. To get a seamless installation, contact Anand Seamless Ltd. Call us on +91-9099996851 or drop us a mail on inquiry@anandseamless.com to inquire more about our seamless tubes. Get in touch today!

Also Read:  Benefits and Uses of Alloy Steel and Cold Drawn Seamless Tubes

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Types of Polishing for Seamless Tubes

By adminNov 30,2018

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With a high tensile strength and high resistance against corrosion and contamination, seamless tubes and pipes are surprisingly easy to install. They can withstand any weather and is highly cost-effective, making it an ideal choice for many plant designers.

The main point of differentiation is the polish. But before we delve into it, you need to understand a bit more on the benefits as it will help you to understand more on where can a seamless pipe fit in your industry.

Three Benefits Of Seamless Tubes and Pipes:

Seamless Tubes are made out of round and solid steel billet, which is heated at high temperature. After being heated, it is then pulled over and stretched to shape it into a hollow tube. There are three great advantages to have this carefully manufactured seamless tubes and pipes.

1. Increased Pressure Rating

For people who have welded pipes in their plant, definitely, know why it is weak. As for others, welded pipes have a joint that makes them weak. Thus, get seamless pipes for your plants and get increased pressure rating. This is possible as they do not have a seam to make them weak.

2. Uniform Shape

No two welded pipes are the same and so they lack uniformity. You can be relieved on the uniformity and thus be sure of the consistency of your production plant with Seamless Tubes.

3. Reliable Strength Against Loads

We agree that seamless pipes are costlier than the welded ones but we feel that it is justified. Seamless tubes and pipes provide reliable strength against loads. Also, a welded pipe can have leaks on its seam, thus can spoil your plant and the whole process.

These benefits are variable in nature, depending upon the polishing on the seamless tubes and seamless pipes.

Types Of Polishing for Seamless Tubes

 

1. Mechanical

Mechanical polishing is done by hands and is ideal for polishing the simple parts, and medium to small parts.

Advantages:

  • Parts are smooth
  • Bright parts

Disadvantages:

  • Labour Intensive
  • Causes Serious Pollution
  • Luster is not consistent

2. Chemical

This can be suitable for small parts that are complex or do not require luminosity.

Advantages:

 

  • Fast and efficient polishing
  • Great resistance against corrosion

Disadvantages:

 

  • Poor lighting
  • Difficulty in heating

3. Electrochemical

This polishing process is suitable for plants that require mass production to produce high-quality goods. The polishing allows the plant to be tolerant and stable even for simple operations.

Advantages:

 

  • Stable process
  • Long-mirror gloss
  • Good resistance against corrosion
  • Low cost of polishing

Disadvantages:

 

  • Complex parts need to be processed
  • Large quantities of auxiliary electrodes produced

Get Superior Quality Seamless Pipes

Our superior quality seamless pipes can be used in many industries and matches all national and international standards. We, Anand Seamless Ltd, being among the most reliable seamless tubes and pipes manufacturer in India, we can assure you that your plant is safe with our tubes and plants. We are amongst the leading manufacturers of Seamless Tubes, Heat Exchanger Tubes, U tubes and Fin Tubes following the Indian standard of ISO 9001: 2015 and is accredited by different bodies such as Indian Boiler Regulation, Engineers India Limited, Projects and Development India Limited and many more. Call us on +91-9099996851 or drop us a mail on inquiry@anandseamless.com in case of any inquiry!

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