Tag: seamless tubes

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How Do Seamless Tubes Enhance the Business Production?

By adminDec 22,2018

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With great tensile strength and a solid round shape, you might have noticed these seamless tubes in many manufacturing units. Someone who is a novice to the workings of the manufacturing units may just find these tubes to be ordinary with no unique feature. These people also believe that these tubes are just pipes which are used to carry liquids or gasses from one place to another.

This blog is for them. Below we have mentioned a few ways the seamless pipes can enhance the business production with its unique qualities that definitely makes it different from the other ordinary pipes.

1. Can Withstand Strong Pressure

This is a very strong advantage of seamless pipes. They have a great ability to withstand strong pressure. This makes them far more durable than the welded pipes as they tend to have a weak point, their weld. Since the seamless pipe does not have a welded seam, there are no chances for it to have a breakdown. The whole circumference of the pipe is strong, with no weak points.

This quality makes it more costly than the normal pipes but can effectively enhance the business production. This ability can also help you to pick a thinner, less costly pipe which can allow you to cut down costs effectively.

2. Uniform Shape

Seamless tubes are a perfect round, how? Because there is no weld. Welding can induce stress and heat among other variables that can affect the shape of the pipe. As seamless pipes are free from a weld, they are of the perfect shape. None of the pipes can be as round as the seamless tube.

Seamless steel pipes have a round cross-section that is formed through the alloy’s continuous extrusion. This is a great advantage in installing and fittings.

3. Great Strength Even When Loaded

Seamless tubes are expensive than the normal steel pipes as we have mentioned earlier, but there is a reason for it. These tubes are highly reliable as they have great load bearing ability.

Any empty pipe can bear its load. The real strength is determined when they have to carry the load. Pipes filled with resources or materials not only have to support their own weight but also the weight of these resources and also carry them effectively from one place to another. Over time, the welded pipes can develop leaks and thus let the whole manufacturing unit come to a halt. This is not the case with seamless tubes, thus helping save the costs involved in the following two aspects:

  • Buying a new pipe.
  • The time lost due to failure and the effect of that time lost in the cost of production.

Sometimes, the latter can cost you more than the former. Thus, foresee these failures and select seamless tubes to run your production or manufacturing unit.

The benefits are endless but these three are the crucial ones that make the seamless tubes the most preferred tubes. There are many variants even among these tubes. The business owners or plant managers use alloy steel seamless tube and/or carbon steel seamless tube the most. Let your business have the same solution by getting these tubes. To get a seamless installation, contact Anand Seamless Ltd. Call us on +91-9099996851 or drop us a mail on inquiry@anandseamless.com to inquire more about our seamless tubes. Get in touch today!

Also Read:  Benefits and Uses of Alloy Steel and Cold Drawn Seamless Tubes

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Types of Polishing for Seamless Tubes

By adminNov 30,2018

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With a high tensile strength and high resistance against corrosion and contamination, seamless tubes and pipes are surprisingly easy to install. They can withstand any weather and is highly cost-effective, making it an ideal choice for many plant designers.

The main point of differentiation is the polish. But before we delve into it, you need to understand a bit more on the benefits as it will help you to understand more on where can a seamless pipe fit in your industry.

Three Benefits Of Seamless Tubes and Pipes:

Seamless Tubes are made out of round and solid steel billet, which is heated at high temperature. After being heated, it is then pulled over and stretched to shape it into a hollow tube. There are three great advantages to have this carefully manufactured seamless tubes and pipes.

1. Increased Pressure Rating

For people who have welded pipes in their plant, definitely, know why it is weak. As for others, welded pipes have a joint that makes them weak. Thus, get seamless pipes for your plants and get increased pressure rating. This is possible as they do not have a seam to make them weak.

2. Uniform Shape

No two welded pipes are the same and so they lack uniformity. You can be relieved on the uniformity and thus be sure of the consistency of your production plant with Seamless Tubes.

3. Reliable Strength Against Loads

We agree that seamless pipes are costlier than the welded ones but we feel that it is justified. Seamless tubes and pipes provide reliable strength against loads. Also, a welded pipe can have leaks on its seam, thus can spoil your plant and the whole process.

These benefits are variable in nature, depending upon the polishing on the seamless tubes and seamless pipes.

Types Of Polishing for Seamless Tubes

 

1. Mechanical

Mechanical polishing is done by hands and is ideal for polishing the simple parts, and medium to small parts.

Advantages:

  • Parts are smooth
  • Bright parts

Disadvantages:

  • Labour Intensive
  • Causes Serious Pollution
  • Luster is not consistent

2. Chemical

This can be suitable for small parts that are complex or do not require luminosity.

Advantages:

 

  • Fast and efficient polishing
  • Great resistance against corrosion

Disadvantages:

 

  • Poor lighting
  • Difficulty in heating

3. Electrochemical

This polishing process is suitable for plants that require mass production to produce high-quality goods. The polishing allows the plant to be tolerant and stable even for simple operations.

Advantages:

 

  • Stable process
  • Long-mirror gloss
  • Good resistance against corrosion
  • Low cost of polishing

Disadvantages:

 

  • Complex parts need to be processed
  • Large quantities of auxiliary electrodes produced

Get Superior Quality Seamless Pipes

Our superior quality seamless pipes can be used in many industries and matches all national and international standards. We, Anand Seamless Ltd, being among the most reliable seamless tubes and pipes manufacturer in India, we can assure you that your plant is safe with our tubes and plants. We are amongst the leading manufacturers of Seamless Tubes, Heat Exchanger Tubes, U tubes and Fin Tubes following the Indian standard of ISO 9001: 2015 and is accredited by different bodies such as Indian Boiler Regulation, Engineers India Limited, Projects and Development India Limited and many more. Call us on +91-9099996851 or drop us a mail on inquiry@anandseamless.com in case of any inquiry!

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Choosing Between Carbon Steel Tubing and Stainless Steel Tubing

By adminOct 27,2018

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While selecting the tubes for your process or plant, one major consideration, other than the size, is the material of the tubes. The most common options that business owners or plant managers rely on are:

1. Cold Drawn Carbon Steel Tube
2. Stainless Steel Tube
3. A tube in copper material

Many people get confused between cold-drawn carbon steel tubes and stainless steel tubes as they almost appear to be the same to anyone who is a novice on the subject of tubes. Our experts at Anand Seamless Ltd are here to help all those confused as we mention all the things you need to know about Carbon Steel Tube and Stainless Steel Tube.

 

Cold Drawn Carbon Steel Tubes

 

These tubes are manufactured by cold-drawing and cutting a bigger seamless carbon steel tubes. The cold-drawn carbon steel tubes possess the same properties of the bigger carbon tubes, i.e., Carbon and Iron. The alloy is similar to the Stainless Steel Tubing but the presence of Carbon is the alloy is higher when compared to the Stainless Steel Tubes.

 

Many people believe that carbon content only has positives but there are a few negatives as well. The increase in the content of carbon in a tube increases its strength and becomes more firm, but this also makes the tube become more brittle, making it difficult to weld.

 

Benefits of Cold-Drawn Carbon Steel Tube

 

  • Endures High-Stress: The seamless tubes of carbon are highly durable and safe. It can endure shock, violent weather conditions, high-stress and pressure fluctuations. It is ideal for infrastructure development.
  • Resistance Towards Termites: Termites and other pests can never survive in these seamless tubes.
  • Cost-effective: Carbon Steel Tubing is highly cost-effective. This is due to its strength and capability to be made thinner. When you compare the carbon tubes with the other tubes of the same diameter, the carbon steel tubes can easily transfer bigger volumes of materials and components than the latter.
  • Easily Manufactured: Carbon Steel Tubing is easily manufactured and is quite versatile in its shapes and sizes.

 

Application of Cold-Drawn Carbon Steel Tube

 

  • In the process where transmission of natural gases or oil is required
  • Ships
  • Households
  • Chemical fertilizer equipment
  • Distillers

 

Stainless Steel Tubes

 

Stainless Steel Tubes are easy to recognize as it has a chromium shine due to the chromium content in its alloy. This makes it quite impressive. The stainless tubes cannot corrode easily and are resistant towards rust and stain.

 

Benefits Of Stainless Steel Tubes

 

  • Durable in both hot and cold temperatures: It is highly resistant to rust and extreme temperatures
  • Easy To Maintain: They are strong and very easy to clean
  • Easy To Cut and Weld
  • Visually it is more attractive

 

Application Of Stainless Steel Tubes

 

  • Plumbing
  • Power plants
  • Gas lines
  • Refrigeration
  • Industries with strict hygiene requirements (hospitals, food industry)

 

Which One Should You Pick?

 

We have mentioned an array of industries where these seamless tubes are applicable. If you are still not sure on which one to pick from Carbon Steel Tube and Stainless Steel Tube, you can always rely on Anand Seamless Ltd to make the decision of choosing an ideal tube for your business or process. Call us now at +91-9099996851 or mail us at inquiry@anandseamless.com in case of any questions or queries. We are always ready to help!

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Seamless Steel Tubes For Better Performance

By adminSep 5,2017

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Steel tubes are quite popularly used in factory and industrial set ups. The steel pipes are used commercially and for a number of purposes. However, it is better to get the seamless tubes, as they are able to withstand pressure for a longer time and do not fall weak easily. The pipes usually fall weak at the welded part, as the seamless tubes are not welded there is no such weak point in the tube. Therefore, for construction or any other commercial purpose, one must use the seamless tube for better efficiency and performance.

What are the Other Benefits of the Stainless Tubes?

The stainless and seamless steel tubes have a variety of benefits and these make to be enough reasons why one must prefer to buy them over the other tubes.

Following are Some of the Benefits of Using the Seamless Tubes:

 

  • A seamless tube is well shaped. The welded tubes do not have uniformity of shape as excess heat is used. The seamless tubes are not welded, so they are uniform in shape and do not have any sharp areas.
  • The seamless tubes may cost a little higher than the other tube types. However, they do not give in at the time of excess pressure. The tubes last for a longer time and carry out desired work even in the extreme weather conditions. So, it is a preferable that these tubes are opted for use.
  • Technology has further helped in better production scenarios. The seamless tubes are also of higher quality and tend to last for a longer time. Quality is an essential factor when it comes to tubes that are used further for construction and other crucial commercial purposes.
  • There is less opportunity for a defect in the seamless tubes as they are crafted with perfection and the technology plays an equally important role in making the production of high and better quality with time.
  • The applications of the seamless tubes are also smooth and easy. One can apply or use the tubes without facing many difficulties. They are safe for use, as they do not have any sharp edges or so.

Buy High-quality Tubes from Reputed Companies

Technology has made manufacturing and production easier and cheaper with the passing years. Yet, one must always make sure that they pay that high price for good quality. The seamless tubes have to be of great quality in order to further provide high-quality results. Various brands may sell the tubes at lesser prices. However, the first concern must be of good quality and not the price. It is completely all right to pay a slightly higher price for a tube that will last for a long time.

The seamless tube also can support its own weight as well as the weight of the loaded material. This one advantage will win over the other tube types. Every construction or commercial production company must carry out good research about the tubes in order to make a wise decision.

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Difference Between ERW Steel Tube and Seamless Tube

By adminAug 31,2017

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Nowadays, with the quick construction of society and rapid development of technology, more and more different kinds of steel tubes are created, such as welded steel tubes, seamless steel tubes, ERW steel tube and so on, and more steel tubes are needed. In the competitive market of steel tube, seamless tube and welded steel tube are well-sold.

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Benefits and Uses of Alloy Steel and Cold Drawn Seamless Tubes

By adminApr 29,2017

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Transporting things from one place to another has always been a task in the manufacturing sector. It requires a lot of time and energy and also comprises the use of some high functioning equipment. This process is an important part of manufacturing a product as transportation is required everywhere. Solids are anyways easier to transport as they are wholesome and can be carried from one place to another. Liquids and gases on the other hand need special care and specific containers to avoid spilling or leaking. If not this may be a cause of great loss and can be harmful as well.

Helpful equipment for the purpose is the alloy steel seamless tube. These tubes are used in various places for the transportation of fluids.

Specialties and Importance of These Tubes Are:

 

  • These are tubes are tubes which don’t have a seam welded in them. They are joint to other pipes without having a welding joint. These pipes are highly used in industries where transfer of fluids is a major need and these serve for the purpose perfectly.
  • Having a seam is not a good sign for the pipe as these create a weakness in them. They increase the possibility of the pipe falling apart from the seam and thus seamless pipes offer more guarantee of security than the ones with seam.
  • Alloy steel seamless tubes can be made from several metals and also from alloys. This use of heavy metals increases the chance of security and gives great results.
  • These pipes are used in industries with the highest need of security. In industries where substances used are quite dangerous for human contact, these tubes are used to ensure security. Not having a seam makes them stronger and more reliable and also strong enough to take the heavy load that the industries put on them.

Important equipment can be cold drawn seamless tube which is very useful for the purpose too.

Specifications of These Pipes Are:

 

  • These are made from very high quality steel and give very good results for the tolerance and uniformity purposes.
  • These are cut into perfect lengths and are stock protected for the best results.
  • These require low machinery over the seamless tubes and have enhanced tolerance and uniformity capacities.
  • These have a surface finishing that is superior to most of the products of the same kind and gives the best dimensional accuracy. These tubes have a micro-structural uniformity of the best kind among all the tubes for the same purposes.
  • These have enhanced mechanical facilities provided to us for use. This enhancement is found only in these tubes and makes them multipurpose for use.
  • These tubes have high strength to weight ratio compared to other tubes.
  • These are used in rollers, hydraulic cylinders, trucks, automotive parts and structural apps.

So these are the basic details for the different types of tubes used for the transportation of fluids and industries.

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A Quick Tour Of Seamless Tube Manufacturing Process

By adminJan 27,2017

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A Seamless tube also known as cold drawn seamless pipe is used in a variety of applications and industries. They are more often used in the exchange of liquids, numerous liquids (especially hot fluids) are made to flow through these pipes and bars. These tubes are manufactured in different shapes and sizes depending on the requirement. Now before we jump into its manufacturing process, let’s see why these tubes or pipes are important?

How are Seamless Tubes Beneficial in Today’s Aggressive Industrial Environment?

 

  • Increased Pressure Ratings

 
One of the greatest advantages of choosing a seamless tubes for your machine is that the product has the ability to withstand pressure. While on the other hand, a welded pipe or non-seamless one won’t be able to withstand such pressure as it is welded. Therefore, a seamless pipe always tends to be equally strong around the entire circumference of the pipe. However, the seamless pipe can be pretty expensive than the welded ones, but the ability to withstand pressure allows you to choose other pipes that are thinner and lighter, which can provide a great help in cutting down all your other expenses.

  • Uniformity in Terms of Shape

 
Almost all the welded pipes are wrapped around another form before it is welded. And moreover, the process of welding adds heat, stress and other variables in such a way that it cannot be as rounded as a seamless tubes or pipe. Seamless pipes are nothing but continuous extrusion of an alloy which means it will have a round cross section on which you can thoroughly rely on.

  • Strength Under Loads

 
Like I said before, seamless tubes can be really expensive at times, but they are reliable too. The tubes carry a great amount of strength when it comes to under loading. An empty pipe needs to be manufactured in such a way that it supports its own weight, but when it comes to a pipe filled with materials or liquids, it needs to support the weight of its own as well that of the material.

Seamless Tube Manufacturing Process

 
First of all, the strips are made to go through numerous quality checks and testings. Then they are trimmed from the edges and made to pass through the number of rollers as per required shape and size. After a while, the strip starts getting converted into a tubular shape. In this way rolled pipes are formed without being welded.

Next, these pipes are cut to the required lengths and size depending upon its use and later on subjects to cleaning and dirt removal. Further, heat treatment is given to the continuous rolling hearth furnace and after the completion of this process the seamless tubes are straightened and subjected to picking for removing scales from the surface.

After everything is done that is from heat treatment to cleaning to straightening, these tubes are being marked with the help of computerized inkjet markings and ready to use.

On and all, you could see a sudden rise in the demand of seamless tubes and pipes, especially in the construction and load bearing purposes. The pipe turns out to be extremely durable and can be used in industries like automobile, defense, oil & gas refineries, fertilizers, sugar, cement, boilers & pressure vessels and so more.

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Classification of Seamless Tubes

By adminJul 24,2015

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Heat Exchanger Tubes mainly find application in the industries like Refineries, Smelters, Petrochemical Industries, Large Equipment Manufacturers, and Boiler Manufacturers etc. These tubes are mainly used where there is requirement to transfer the Heat from one fluid to another to either increase or decrease the temperature of the working fluid.

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