Category: Seamless Pipes

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6 Tips to Maintain the Integrity of Seamless Steel Pipes

By adminMar 24,2022

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Steel pipes have various applications and are primarily used to carry heavy loads in concrete pile casings, protect electricity lines, water and gas, and even support scaffolding. Over time, these metal products undergo wear and tear. It is best to develop a proper maintenance routine to ensure they last longer. We have listed a few easy tips to maintain the integrity of steel pipes so they last long. Read on to know more about it!

6 Ways to Enhance the Longevity of Seamless Pipes

 

1. Avoid Metal to Metal Contact

 
It is important to note that when you are first laying out your steel pipes, you need a strategic plan to place them in a manner where contact with other metals is minimal. Constant contact of tubes with other metals can lead to frictional damages such as scratches and dents. In addition, metal-to-metal contact may also cause corrosion. Placing your seamless pipes at a reasonable distance from each other can help prevent this.

2. Reduce Seamless Pipe and Steel Movement

 
Loosely-arranged or dangling pipes are another reason for early damage to the steel pipes. This makes them vulnerable to friction, jolt or displacement damage, especially during transportation.

3. Carry Out Regular Inspection

 
Regular inspection is an excellent way to prevent pipe damages from getting graver or irreparable. It is a common mistake of owners to skip this step and land in situations when corrosion, leaks, and breakage start to happen regularly. Faulty pipelines can lead to accidents and costly replacement of pipes, which can be prevented earlier.

To avoid such scenarios, we recommend conducting regular inspections of steel pipes. The best way to deal with leakage, corrosion, or other damages is to consult your supplier. You can also look for holes and cracks in the pipes to inform them.

4. Clean and Polish Steel Pipes Regularly

 
With watchful cleaning and polishing of seamless steel pipes, you can easily prevent the accumulation of dirt and grime in your pipes. Upon consultation with your pipe provider, you can also use specified chemicals to clean the insides of the tubes. After cleaning, do not forget to lubricate the pipes after.

5. Identify and Make Repairs

 
Even though most pipe repairs require professional help, you can easily tackle certain maintenance. If you identify minor damages early, there are some handy repairs like sealing leaks, holes and cracks with putty or specialised plumber bandages, which you can do yourself. These are surely temporary repairs but can save your pipes from long-term damage. Later, you can seek professional help to mend the pipes permanently.

6. Choose High-quality Seamless Steel Pipes

 
To get the deserving value for your money, we advise you to choose supreme quality pipes only for the best results. Consult a supplier who is an expert in the industry and can help you determine which kind of seamless steel pipe is best for your use. Know that there are certain types of tubes meant for specific applications. Therefore, it is best to consult a professional for an error-free installation.

To improve the integrity of your steel pipes, we recommend applying protective steel coatings, especially if the metal will be exposed to water or will be in contact with other metals. One highly preferable option is galvanic protection. In this process, the seamless steel pipes are fabricated with a zinc layer to minimize the likelihood of corrosion.

Hire Only Trusted Seamless Steel Pipe Experts

 
If you wish to avoid faulty pipelines or constant repairs of steel pipes, you need reliable pipe manufacturers and suppliers well-versed in the best industry practices. At Anand Seamless Ltd., we individually cater to all our clients, noting your budget, requirements, installation area, and time. Our all-encompassing services ensure quick delivery of supreme quality seamless pipes that will last longer than expected with minimal maintenance.

Contact us at inquiry@anandseamless.com or call us at +91-9099996851. It is our pleasure to serve you!

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Make Your Business and Home Better With These Seamless Pipes and Tubes

By adminOct 21,2021

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Steel pipes and tubes seems to be a hot topic these days, in fact, buying can be proven as one of the wisest decisions taken as it can be used for several purposes and applications in industries like automobiles, boilers and pressure vessels, pharmaceutical industries, fertilizers, railways, instrumentation, diaries, condenser, defence.

However, we at Anand Seamless Ltd endeavor hard in offering a wide array of seamless pipes and tubes that are best fit for all applications and industries. It may even interest you to know that our products go through several non-destructive testing procedures so that they can work effectively right before they are sent out to our valuable customers.

You will come across several tubes and steel pipes, here I would like to mention a few that not only fits your needs perfectly but even make your business and home better.

Heat Exchanger Tubes

Heat exchanger tubes are used in a wide range of industries starting from chemical to nuclear and natural gas processing. Choosing products like seamless pipes and heat exchanger tubes means you wish for something that makes heat transfer processes more effective and easy. In fact, they are known to be extremely resistant to aggressive mediums like acid.

Stainless Steel Pipes

Other than seamless pipes, stainless steel pipes has superb resistance to several corrosive mediums, both offshore and onshore locations. The other benefit is strength holds up under high pressure confronted at greater depths.

U-Bend Tubes

Most of the heat exchanger systems make use of these U-bend tubes, so whether it is a boiler, pressure vessel, condenser, exhaustion pipes, hot oil systems and so more.  The U-shape transfers heat from hot to cold side through the tube. On and all, you need to make sure you are choosing a high-quality material or else they can lead to severe leakage, contamination, and several other hazards.

High-pressure Tubes

Today several chemical and hydraulic high-pressure containers make use of high-pressure tubes for several high-pressure scenarios. Products like seamless pipes or such tubes are best for corrosion and heat resistance, just make sure the size is inspected before use.

So whether it is your commercial or residential needs, choosing our high-end seamless pipes and tubes could be the best possible thing to do. Here we understand that you do not want something that ultimately breaks down in a short period of time. Get in touch and save yourself from all the tube buying headaches.

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What Are the Factors Affecting the Quality of Seamless Pipes?

By adminJan 18,2021

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Seamless pipes are long steel pipes that are hollow in the center. These pipes are widely used as construction material and there is a fairly high demand for them. Seamless pipes offer a continuous, smooth surface with no joints on the periphery. Spurred by the growing demand for seamless pipes, you will find a variety of these pipes in the market. However, finding the highest-quality mechanical tubes is not an easy task. Several factors affect the quality of seamless pipes. Here is a look:

(more…)

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Seamless Tubes – Facts, Manufacturing Process & Industrial Uses

By adminMar 12,2019

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Pipes or tubes without a seam or a weld-joint are known as seamless pipes/tubes. These pipes are solid metal tubes having a uniform structure and strength all over with no joints. Ideally, each end of the tube is connected to another without any joint. This increases the ability to withstand higher temperature, pressure, mechanical stress, and corrosive atmosphere.

Seamless tubes or pipes are usually made from solid round steel bars of metals such as carbon steel, tungsten, stainless steel, or molybdenum. To convert it into a hollow tube, the metal piece is heated and rolled over a form.

SEAMLESS TUBES AND PIPES

Some Facts About Seamless Tubes

 

  • A seamless tube is thrust out and drawn from a small bar of metal
  • A seamless tube is short in length as compared to a welded tube
  • A seamless tube is more expensive than a welded tube
  • A seamless tube presents a higher range of safety measures
  • A seamless tube provides high corrosion resistance
  • A seamless tube has a homogenous structure

Industrial Use

 
Seamless tubes are widely used in areas such as refinery, petrochemical, fertilizer, power, chemical, automotive, etc. These tubes are considered to be more reliable and strong as they do not have any joints or welds. Seamless carbon steel tubes are also made in straight units of single or double unsystematic or fixed lengths.

The ability to withstand pressure allows these pipes to be used at various processes. High-pressure equipment, heat exchanger tubes, steam release pipes, cryogenic pressure vessels, air cooler tubes, air preheaters, steam trap piping, etc. all use seamless tubes.

Manufacturing Process

 
Anand Seamless Tubes is one of India’s leading manufacturers and exporters of different types of Cold-Drawn Carbon Steel and Alloy Steel Seamless Tubes. It has been accredited and approved with numerous national and international entities.

Also Read : Benefits and Uses of Alloy Steel and Cold Drawn Seamless Tubes

 

For Seamless Tubes, Anand Seamless Ltd uses the Drawn on Mandrel Method, also known as the Cold Drawn Process, which usually takes care of the smooth interior and exterior finish as well as the dimensional tolerance.

In this process, a rotary furnace is used to heat a steel billet at very high temperature fabricating a cylindrical void. With extended help, outside diameter and thickness are attained.

Based on client specifications and requirements, the tubes are stress relieved, normalized, and tempered. Further, multiple roll straightening equipment are used to acquire accurate straightness in tubes. In other words, Seamless Pipes are created by shaping metal to the desired length.

Highest quality levels are maintained at Anand Seamless Ltd. No product reaches moves out without rigorous quality checks. Export sections are packaged with special 4-layer packaging to ensure the products reach their destination intact.

For more than a decade, Anand Seamless Ltd has also been into manufacturing of Finned Tubes, Heat Exchanger Tubes, and U Bend Tubes. For reliable and standard seamless tubes contact us now, as we do not compromise with quality.

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Seamless Pipes Market Worth 237.11 Billion USD by 2022

By adminJan 30,2019

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The world is ever growing and with that, so is its demands for energy. Due to this, the researchers are in the constant exploration of new resources to fulfil the energy needs of everyone, this hasn’t stopped the already existing oil and natural gasses industry to expand. With the expansion of this industry, there are many researchers who are suggesting that this will drive the bigger growth to the seamless pipes industry.

seamless pipe manufacturers

But why is it so?

 
Seamless pipes are the more preferred pipes when working with plants that involve transferring of chemicals and natural gas. This is due to the fact that the seamless pipes do not have any weld. This enables the pipe to:

  • Transfer the materials without any leaks
  • Run the complete plant without any stress
  • Have little or no big maintenance in the short-run
  • Transfer without contaminating the materials with corrosion as seamless pipes are anti-corrosive
  • Have better strength to weight ratio, enabling it to before heavy duty transfer without any failures

And which type will witness a faster growth in the market?

 
Based on the type of the seamless pipes, you can expect the hot finished seamless pipes to witness the biggest share of the USD 237.11 billion growth, by 2022. This type of seamless pipes has varied application in many industries such as power generation, automotive, infrastructure and construction, and most importantly, oil and gas. Despite its application, these pipes are highly cost-effective and have good machinability. This makes them the most preferred for plants that need great tolerance and high strength.

Which ones are the fast-growing seamless pipes, based on the production process?

Based on the production process, you can expect the Pilger rolling division or the cross-roll piercing to take on being the fastest growing seamless pipes. The method of Pilger rolling or cross-roll piercing is cost-effective which will help the plant operators to bring down the overall cost of manufacturing.

The Asia Pacific region will have the biggest market share!

 
Among all the regions in the world, Asia Pacific is expected to witness the highest growth in the seamless pipes’ market share. In this region, you can presume Japan, Taiwan, India, China, and South Korea to be the key players in contributing to the high demand for seamless pipes. This can be due to the fast industrial development which offers a great opportunity for these pipes to flourish. With this region, you can expect the seamless pipes to fit well with the construction and infrastructure industry where its properties like anti-corrosive, anti-chemical, anti-thermal and high strength can come handy.

With this, you would want a quality seamless pipe to work for you in your development. Do not rely on just anyone and think of getting the seamless pipes from Anand Seamless Ltd. They are amongst the top manufacturers and suppliers of Seamless tubes and pipes, with their pipes being exported in different countries, across the globe.

Why Choose Anand Seamless?

 
Our certain qualities that make us different from others:

  • ISO 9001 certified
  • Quality that matches international standards
  • Timely delivery
  • Worldwide delivery

Get seamless tubes from Anand Seamless Ltd today! Call us at +91-9099996851 to talk to one of our representatives, to know more.

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How to Store Seamless Pipes in Warehouses or Sites

By adminDec 25,2018

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Industries have evolved and so has the need of having a superior quality of plant and equipment that will help to boost the quality of products or goods produced. Due to this reason, seamless pipes have also evolved and developed to have a plant that works beyond the basics. But with these advancements, the seamless pipes also require some better considerations towards storing these pipes.

We, being India’s leading seamless pipes manufacturers, can provide you with a few tips that can help you store the pipes to keep them in an excellent condition.

seamless pipes

Ways to Store the Seamless Pipes in Your Warehouses

 

1. Choose a clean and well-drained place

 
Your warehouse should be clean and well-drained. Also, the storage space should be away from the manufacturing unit that can host harmful gases or dust. Warehouse units can also develop unwanted weeds or sundries, remove them in order to prevent corrosion.

2. Check thoroughly while stacking

 
There are many materials that are corrosive to steel and should be avoided anywhere around the seamless pipes. The steel seamless pipes should not be stacked anywhere near to substances such as cement, bases, salt, and acids. In addition to preventing corrosion, this will also help you maintain an organized warehouse.

3. Special storage for different types of seamless pipes

 
Every type of seamless pipe should have a separate stacking and storage unit as different pipes can have a different alloy which may or may not be suitable for each other. Also, different types of seamless pipes need to have their unique space and should not be stacked together.

4. Selection of a warehouse

 
The geographical location of a warehouse is very important. If you are using an ordinary warehouse then you are putting your seamless pipes into trouble. For storing seamless pipes, you need to have a place with roofed walls, tight windows and doors with proper breathing space, even after stacking.

5. Proper Ventilation

 
A warehouse should not be dingy as the pipes require a clean space with proper ventilation.

Despite these unique requirements towards storing the seamless pipes, these are amongst the most preferred pipes in multiple industries. We have mentioned a few reasons why the companies are ready to meet these unique requirements and choose seamless pipes for their manufacturing unit.

Advantages of Seamless Pipes

 

  • Better resistance towards high-pressure.
  • No weld and no weak points, due to which no failures or leakage occur.
  • Uniformity of shape.
  • An even circumference.
  • Even the thinnest of pipes are strong.
  • It has a round cross-section that can help them in seamless fitting and installation.
  • Can take substantial loads.
  • Easily usable in a number of applications and industries, making it multi-purpose.

Get Superior Seamless Pipes with Anand Seamless Ltd

 
Anand Seamless Ltd is a reputable name among other seamless pipe manufacturers and never fail to deliver the superior quality products. We perform stringent quality checks not only for the products but also on the way we pack and deliver our products. Get in touch with us today to know the specifications of our pipes and other products. We have a wide range that you should definitely explore. Call us at +91-9099996851 or drop us a mail on inquiry@anandseamless.com to inquire today!

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Top Three Advantages of Seamless Pipes Manufactured by Anand Seamless

By adminNov 20,2017

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Seamless pipes are useful in a number of industries. They are chiefly applied for the nuclear device, gas, petrochemical, shipbuilding and boiler industries. The boiler industry is the major consumer of seamless tubes and without them, it can only imagine its existence. Some of the other industries relying on these pipes are power generation, electricity, gas cylinder, chemical, offshore, oil service, bearings and general engineering, hydraulic applications, heat exchanger, automobile, thermal power plant, petrol industries, etc. They are generally used to convey water, oil, gas, and other fluids. These are just a few names in the long list of industries where seamless tubes are used. However, the complete list is exhaustive.

The process of manufacturing top-quality seamless steel pipe begins with a strong, round steel billet. This billet is then warmed to high temperatures and extended and pulled over a frame until the point that it takes the form of an empty tube.

As a seamless (SMLS) pipe assumes its form by drawing a solid billet over a piercing rod to create the hollow shell, it doesn’t include any seam. The manufacturing process does not include any welding; this is the reason why seamless pipes are considered to be stronger and more reliable.

As other steel pipe providers will let you know, there are three incredible advantages of manufacturing a pipe along these lines.

Top Three Advantages of Seamless Pipes Manufactured by Anand Seamless Ltd

Expanded Pressure Ratings

 
The most favorable position of seamless steel pipes is their expanded capacity to withstand the weight. The weakest point in a welded steel pipe is the welded crease. But since a seamless steel pipe has not been welded, it doesn’t have that crease, making it similarly solid around the whole periphery of the pipe.

It is likewise considerably simpler to decide weight estimations without being required to mull over weld quality.

Albeit a pipe without creases can here and there be prove to be heavier on your pocket than a welded pipe, this expanded capacity to withstand weight enables you to utilize funnels that are slender and lighter. This will, in turn, help you in controlling costs.

Consistency of Shape

 
Since welded seam pipe is wrapped around another shape before it is welded, and in light of the fact that welding contributes to warmth, stress and different superfluous factors to the framing procedure, it can never be as round as seamless steel pipe.

Seamless steel pipe is a nonstop expulsion of the alloy. This implies that it will have a round cross segment that you can depend on, which is useful when you’re installing pipes or including fittings.
Strength Under Loads

Seamless pipes can once in a while prove to be more expensive than other different types of steel pipes. However, one can afford to pay for them due to their durability. They are more solid and hence, more reliable than other pipes.

This is on account of it has more prominent strength under loading. Discharge pipe should dependably bolster its own particular weight, however, when a pipe is loaded with material– or under load– it should also be able to support that weight. Pipe failures and holes in welded pipes typically happen at the welded seam. But since seamless pipe doesn’t have that crease or is free from all seams, it isn’t prone to those failures or damages.

The above-stated advantages make seamless pipes the favored material in a variety of business pipe applications, including shipbuilding, pipelines, oil rigs, oil field gear, weight vessels, hardware parts and seaward apparatuses. An extra advantage of these pipes is that they perform well even in brutal conditions, which implies that they can be utilized even in case of high degree of cold or hot situations.
Utilize Top Quality Seamless Pipes For Your Next Project

Anand Seamless Ltd specializes in manufacturing top-quality seamless tubes to serve the requirements of different industries. Apart from being a leading manufacturer of specialized seamless tubes, we are a prominent exporter of carbon and alloy steel seamless tubes across the world. With our team of skilled professionals, we are able to manufacture tubes and pipes which meet high industry standards.

Following are Some of The Reasons Why You Should Source Seamless Tubes or Pipes From Us.

 

  • Highly knowledgeable and skilled professionals
  • Durable seamless tubes which ensure quality
  • Stringent testing procedures
  • High accuracy and standards followed during manufacturing process
  • Top quality finish both in the outer and inner surfaces
  • Suggestions by expert on the type of seamless pipes which will meet your project requirements
  • Reasonably priced seamless tubes which helps us respect your budget constraints
  • Accredited with ISO 9001:2008 certification from TUV India
  • Quality and management procedures strictly managed as per the ISO norms and also match

ASTM, BS, DIN and EN Standards

 
In case you’re thinking about buying seamless pipes for your next business pipe venture, please connect with us and demand a quote. As a main worldwide steel pipe provider, we can furnish you with the items you require and rapidly fulfill the order. We manufacture a variety of customized seamless pipes as per our client’s unique requirements or that of the project.

Call us at +91-9099996851 or email us your query or requirements at inquiry@anandseamless.com. Our experts will be there to assist you!

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A Quick Tour Of Seamless Tube Manufacturing Process

By adminJan 27,2017

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A Seamless tube also known as cold drawn seamless pipe is used in a variety of applications and industries. They are more often used in the exchange of liquids, numerous liquids (especially hot fluids) are made to flow through these pipes and bars. These tubes are manufactured in different shapes and sizes depending on the requirement. Now before we jump into its manufacturing process, let’s see why these tubes or pipes are important?

How are Seamless Tubes Beneficial in Today’s Aggressive Industrial Environment?

 

  • Increased Pressure Ratings

 
One of the greatest advantages of choosing a seamless tubes for your machine is that the product has the ability to withstand pressure. While on the other hand, a welded pipe or non-seamless one won’t be able to withstand such pressure as it is welded. Therefore, a seamless pipe always tends to be equally strong around the entire circumference of the pipe. However, the seamless pipe can be pretty expensive than the welded ones, but the ability to withstand pressure allows you to choose other pipes that are thinner and lighter, which can provide a great help in cutting down all your other expenses.

  • Uniformity in Terms of Shape

 
Almost all the welded pipes are wrapped around another form before it is welded. And moreover, the process of welding adds heat, stress and other variables in such a way that it cannot be as rounded as a seamless tubes or pipe. Seamless pipes are nothing but continuous extrusion of an alloy which means it will have a round cross section on which you can thoroughly rely on.

  • Strength Under Loads

 
Like I said before, seamless tubes can be really expensive at times, but they are reliable too. The tubes carry a great amount of strength when it comes to under loading. An empty pipe needs to be manufactured in such a way that it supports its own weight, but when it comes to a pipe filled with materials or liquids, it needs to support the weight of its own as well that of the material.

Seamless Tube Manufacturing Process

 
First of all, the strips are made to go through numerous quality checks and testings. Then they are trimmed from the edges and made to pass through the number of rollers as per required shape and size. After a while, the strip starts getting converted into a tubular shape. In this way rolled pipes are formed without being welded.

Next, these pipes are cut to the required lengths and size depending upon its use and later on subjects to cleaning and dirt removal. Further, heat treatment is given to the continuous rolling hearth furnace and after the completion of this process the seamless tubes are straightened and subjected to picking for removing scales from the surface.

After everything is done that is from heat treatment to cleaning to straightening, these tubes are being marked with the help of computerized inkjet markings and ready to use.

On and all, you could see a sudden rise in the demand of seamless tubes and pipes, especially in the construction and load bearing purposes. The pipe turns out to be extremely durable and can be used in industries like automobile, defense, oil & gas refineries, fertilizers, sugar, cement, boilers & pressure vessels and so more.

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